Mohr's Circle

This is a convenient graphical representation of the transformation equations for plane stress. Rewriting equation (A) and (B) with all terms containing on one side of the equation



equation (A) square both sides






equation (B) square both sides



This equation is of the form:


which is the equation of a circle (x2+y2 = r2) with x-axis as y-axis as , radius as r and center of circle at (a, b).



Hence with the values of center of circle (a, b) and radius (r) known, the plane stress equations can now be represented by the Mohr’s circle.

Note: There are many ways to construct a circle, namely; center-radius, 3 points on the circumference, 2 points which are diametrically opposite etc.. We shall use the 2 points technique because it does not involve memorising of equations.


Fig. 2.8


Steps to construct a Mohr’s circle

  1. Locate point A. is known and is +ve (tensile). is known and is -ve, because the shear stress on the surface acts is a CCW couople.
  2. Locate point B. is known and is +ve (tensile). is known and is +ve, because forms a CW couple.
  3. Join A and B. The line intersects the axis at C. This is the center of the circle.
  4. Draw the Mohr’s circle with center at C, using radius AC or BC.
  5. Note the following convention.
    Normal stress: +ve (tensile); -ve (compressive)
    Shear stress :

Data obtained from a Mohr’s circle
Example 2
Repeat example 1 by using Mohr’s circle.



Fig. 2.9




Graphical accuracy, in general, is sufficient. However, more accurate result, if desired, can be obtained using simple geometry functions, with one example shown above.


Example 3
Given the state of stress shown in the Fig.2.10, locate the principal normal and shear stress and the associated normal stress. Show the results on properly oriented elements.



Fig. 2.10


Note that orientation of the elements can be easily drawn by using point D which is opposite side of the axis of point A.
Projection of the , , points through D would yield the surface which the respective stress acts.


Example 4
Using Mohr' s circle, transform the stresses shown in the figure into stresses acting on the plane at an angle of with the vertical axis.





Fig. 2.11



Example 5
The figure below shows a shaft and pulley system subjected to a 1kN load. Determine the stress in Ø 25mm section
.


Fig. 2.12


The shaft is subjected to torsion, bending and shear.


For Torsion
Maximum torsional stress occurs at the surface.
Using:




For Bending
Maximum BM occur at point A or B (cantilever).
MA = 1000 x 0.05
= 50 Nm




The shear stresses at the surface of the shaft = 0, based on shear flow theory. Hence the element A has the following stresses:



Construct the Mohr’s circle:


Fig. 2.13


Therefore the highest normal stress solution is shown in Fig 2.13(i) and highest shear stress in Fig2.13(ii).

A similar solution for element B can be obtained but with the normal stress in compressive mode.
Let us now compare the significance of using plane stress solution compared to the conventional "one stress at a time" approach:

Conventional approach Plane stress approach increase
24.77 MPa 29.65 MPa 19.7%
32.59 MPa 41%


It is obvious that conventional approach in combined stress analysis is clearly inadequate.The actual tensile stress existing in element A (or on the shaft surface) has been "increase" by 41% and the shear stress by ~ 20% as compared to result obtained from conventional calculation.

Failure of the Ø 25mm shaft will have the following characteristic:




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